INNOVATIVE INDUSTRIAL PYROLYSIS SYSTEMS · INTERNATIONAL SALES & TECHNICAL COORDINATION
PYROCHAR 150 · INDUSTRIAL BIOCHAR TECHNOLOGY

Advanced pyrolysis.
Smarter biochar production.

Mobile, containerized PyroChar 150 technology with ultra-low Total PAH, fully electric ignition and intuitive PLC control — engineered for efficient biomass conversion and practical energy recovery.

Innovative technology · Mobile containerized design · Digital control
Realized mobile containerized industrial pyrolysis and biochar production system
Real-world installation · modular, relocatable design
0.03–0.08Measured Total PAH (mg/kg)
Mobilecontainerized system, easy to relocate
Electricfully electric start-up, no fossil-fuel ignition
Low CO₂small carbon footprint and efficient operation
What we do

Technology and expertise. From concept to operation.

From system sales and commissioning to technical consulting, we connect innovative pyrolysis technology with commercially viable industrial projects.

01 / SALES

Industrial system sales

Sales and commercial coordination for pyrolysis, biochar and related agricultural or industrial technology.

02 / WHOLESALE

Machinery and equipment solutions

Wholesale and trade intermediation for industrial machinery, process equipment and supporting technical solutions.

03 / SERVICE

Commissioning, maintenance and rental

Support for commissioning, service, maintenance and equipment-rental arrangements.

04 / CONSULTING

Engineering and CO₂ footprint consulting

Engineering support and consulting on lowering CO₂ footprint through more efficient material flows and energy use.

Why this system stands out

Built for performance. Designed for flexibility.

Clean output, intelligent automation and modular engineering bring practical advantages to modern biochar projects.

01 / CLEAN PERFORMANCE

Ultra-low Total PAH: 0.03–0.08 mg/kg

Industrial biochar samples measured 0.03–0.08 mg/kg Total PAH — at least 75 times below the 6 mg/kg EBC reference limit shown in the supplied comparison. All tested samples were reported to meet the referenced requirement.

02 / MOBILE DESIGN

Containerized and easy to relocate

The modular, container-based construction supports transportability, rapid site deployment and simpler relocation when project needs change.

03 / LOW-EMISSION OPERATION

Electric start-up, low CO₂ footprint

Fully electric ignition eliminates fossil-fuel start-up and contributes to a smaller overall CO₂ footprint for the operating concept.

04 / DIGITAL CONTROL

Full PLC control with tablet-based remote access

All sensor readings and operating parameters are visualized in real time through a graphical tablet interface. System functions can be remotely monitored and controlled.

05 / INTEGRATION READY

Connectable to external validation systems

The automation concept can be linked to external monitoring, data-acquisition and validation platforms for transparent process documentation.

Tablet-based graphical control interface with real-time sensor data
Digital operations

See the plant live on a tablet.

All sensor data and operating parameters remain visible in real time — including remote supervision and control.

The system offers comprehensive PLC control, remote monitoring and remote intervention. All measurement data from the system’s sensors and all key operating parameters are displayed on a graphical tablet interface in real time. Plant functions can also be supervised and controlled remotely.

  • Comprehensive PLC control for the entire system
  • Real-time visualization of sensor data and operating parameters
  • Remote monitoring, intervention and control from a tablet interface
  • Ready to connect with external monitoring and validation solutions

Ultra-low Total PAH: 0.03–0.08 mg/kg

Industrial biochar samples measured 0.03–0.08 mg/kg Total PAH — at least 75 times below the 6 mg/kg EBC reference limit shown in the supplied comparison. All tested samples were reported to meet the referenced requirement.

0.03–0.08 mg/kgPAH in industrial samples
6 mg/kgEBC reference limit

At least 75× below the stated reference limit

Comparison refers to the 6 mg/kg Total PAH benchmark in the supplied technical material; applicability depends on the relevant EBC category, analytical method and current criteria.

Technical visualization of the PyroChar150 integrated modular system
Engineered for industry

Innovative technology with a modular process layout.

The system integrates biomass handling, preparation, drying and continuous carbonization in a coordinated industrial solution. Its modular structure supports both project flexibility and practical on-site implementation.

  • Containerized modular layout for mobile deployment
  • Fully electric start-up without fossil-fuel ignition
  • Designed for exceptionally low PAH values
  • Low-footprint operation with useful heat recovery
Process architecture

Four coordinated steps.

From incoming biomass to finished biochar, each stage prepares the material for reliable downstream operation.

STEP 01PyroFeed60

Containerized biomass storage and controlled feeding.

STEP 02PyroCut20

Shredding and feedstock homogenization.

STEP 03PyroDry600

Pre-drying to the required carbonization moisture content.

STEP 04Pyro150

Continuous carbonization, biochar discharge and energy recovery.

Technical overview

Built around measurable performance.

Selected indicative parameters from the PyroChar150 technical concept.

● Indicative design specifications

Performance depends on feedstock, moisture, configuration and operating conditions. Final project specifications are confirmed individually.

PyroChar150 process schematic
Biochar production capacity135–165 kg/h
Carbonizer biomass feed rateUp to 600 kg/h
Feedstock moisture at carbonizer≤ 18%
Carbonization temperature400–700°C
Design recoverable heatApprox. 650 kW
Feedstock storage18 m³
Drying capacityApprox. 700 kg/h
Carbonizer dimensions12 × 2.5 × 2.85 m
Carbonizer electric demand6 kW*
Flue-gas filtrationCombined electrostatic vortex-tube filter

*Carbonizer only; excludes auxiliary units and site loads. Figures are indicative and not a contractual guarantee.

Selected performance highlights

Useful output, usable heat and practical biomass flexibility.

Illustrative reference values from the supplied technical material show how the system can convert dry biomass into biochar, recover useful waste heat and support several agricultural heat applications.

REFERENCE EXAMPLE

From 1 ton of dry biomass to biochar and useful by-products

An illustrative process example shows 1 ton of dry biomass input (for example sunflower husk) being converted into approximately 230 kg biochar and 770 kg gases, vapors and other products in an autothermal, continuous pyrolysis process.

  • Illustrative dry-basis example from the supplied material
  • Autothermal, continuous pyrolysis process
  • Useful waste heat can be recovered for downstream applications
BIOCHAR YIELD

Indicative dry-basis yields

Sunflower husk: 23%
Wood chips: 25%
Rice husk: 30%

AVAILABLE WASTE HEAT

Illustrative heat potential

PyroChar 150: ≈ 650 kW

HEAT UTILIZATION

Practical use cases

Biomass drying, manure drying, compost drying and other agricultural applications.

FLEXIBILITY

Suitable for varied biomass streams

Reference examples include sunflower husk, wood chips and rice husk, highlighting flexible feedstock use.

These values are illustrative reference data taken from the supplied presentation material. Actual performance depends on feedstock type, moisture, system configuration and operating conditions.

About PyroChar International

Connecting advanced pyrolysis technology with industrial customers.

PyroChar International Kft. supports the marketing, customer engagement and commercial coordination of industrial pyrolysis and biochar production systems.

We work with prospective industrial partners to understand feedstock streams, desired production capacity, mobility requirements, energy integration opportunities and project expectations. Equipment supply and commercial terms are agreed on a project-specific basis with the relevant parties.

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Applications

For businesses turning residual biomass into opportunity.

  • Biomass processing and circular economy projects
  • Agricultural and forestry residues
  • Organic waste and bioresource utilization
  • Industrial facilities requiring flexible mobile solutions
Business enquiries

Let’s discuss your pyrolysis project.

Tell us about your available feedstock, preferred output and project requirements. We will gladly support the next step in the technical and commercial discussion.

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PyroChar International Kft.
Contact personRichárd Wagner · Managing Director
Emailinfo@pyrochar-international.com
Telephone+36 (20) 9457-453
Registered office2090 Remeteszőlős, Madár utca 2, Hungary
Company registration number13-09-178348
Hungarian tax number25089929-2-13
Nature of businessInternational sales support and technical-commercial coordination for industrial pyrolysis and biochar systems